With varying elements that they have to withstand, it’s quite fascinating to think about the level of quality that you can find in asphalt shingles.
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In this article, Triangle Home Exteriors, one of the top home exterior remodeling companies, offers a look into how asphalt shingles are made.
Materials
Different materials are used to manufacture asphalt shingles. Typically, they include the following:
- Fiberglass – A thin fiberglass mat is used to reinforce asphalt shingles. It is usually made from glass fibers that are bound together by stable resins and binders.
- Asphalt – This is responsible for giving the roof shingles their water-resistant quality.
- Granules – These enable the asphalt shingles to have different colors.
- Sealant – It bonds the roof shingles together during the installation process and it keeps the shingles secured during high winds and other roof stresses.
- Release Film – It keeps the sealant from premature activation and prevents the shingles from sticking together while they’re still in the package.
Manufacturing Process
Whether you’re getting a roof replacement or repair job, knowing how your asphalt shingles are made can give you a better understanding of what makes high-quality asphalt shingles. Here’s an overview of the manufacturing process used for asphalt shingles:
- Dry Looping – organic felt or fiberglass mat is mounted and fed into the roofing machine and matting is accumulated accordion-style in the dry looper.
- Saturation – The base material is sprayed on one side with hot asphalt.
- Wet Looping – The matting is formed into accordion-style folds once again and the asphalt coating is allowed to cool.
- Coating – Coating asphalt is applied on both sides of the mat.
- Mineral Surfacing – Granules are applied to the top surface of the mat.
- Finishing – The strip of roofing material is collected on a cooling looper.
- Cutting – The sheet of finished shingle material is passed into a cutting machine where it is cut into various shapes and sizes.
- Packaging – The bundles of shingles are wrapped and labeled.
Triangle Home Exteriors is among the most trusted roofing and siding contractors in the area. We deliver top-notch workmanship that meets the requirements of our customers. Call us at (919) 436-3200 or fill out our contact form to request a free estimate. We serve customers in Raleigh, NC, and the surrounding areas.